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Sailboat Winter Covers: What to Look For
The post-pandemic rush to the sea has brought a whole new group of readers into the Practical Sailor family, so although many of you are already solved your winter cover cunundrum and may remember this post from years past, I felt it was a good time to help those new readers who are facing their first winter on the hard.
The onset of winter in the northern hemisphere brings with it that age-old problem: How best to protect the boat from snow and ice? Already boats on Lake Superior are buttoned up, and sailors as far south as the Chesapeake have already settled in for winter. While many powerboats choose shrink-wrapping over a more permanent solution, sailboats-with their masts stepped or unstepped-are perfectly suited for reusable custom, or semi-custom covers.
The topic of winter covers is worthy of a larger article all it’s own. A few years ago, seeking a snapshot view of the custom-cover options, we talked to Jim Welinski, co-owner of the family-run Shipshape Canvas shop ( www.shipshapecanvas.com ) in Duluth, Minn., where stored boats face some of the country’s harshest winters.
Most custom covers today are frameless, making them easier to stow and install than the excellent DIY frame-cover described on our website . In either case, a reusable cover will save money in the long haul. A robust, frameless winter cover for a Catalina 30 costs about $2,000 and can last eight to 15 years (with a re-stitching after about eight years), depending on how you treat it. Lighter-weight covers for less-harsh climates sell for just under $1,500 and can last about eight years. A single-season shrinkwrap job will cost $850. You do the math.
For cold-weather covers in dark northern climates, Welinski likes Top Gun, an acrylic-coated polyester that is tough, low-stretch, mildew-resistant, and abrasion resistant, just what is needed to stand up to fierce wind and cold. The material has two cons: It has a tough industrial finish, so a softer material is used to prevent chafe where the cover meets the hull, and it is not breathable, so good vents are essential.
For sunny climates with milder winters, Welinski recommends the UV-stable synthetic blend Weathermax, a breathable fabric that helps prevent mildew and condensation, but is not as strong and abrasion-resistant as Top Gun. Coated acrylics like Sunbrella are another option. Although not as tough or abrasion-resistant as Weathermax (see PS sailcover test , December 2011), Sunbrella’s 10-year warranty (pro-rated) against UV damage tops Weathermaxs five years.
Welinski also recommends using the UV-resistant thread Tenera in sunny places. Some canvas makers charge extra for Tenera, which carries a lifetime warranty, but others like Sailorstailor ( www.sailorstailor.com ) use it in all their products. Tenera’s downside, Welinski said, is that it can allow water to seep through needle holes when sewn into Top Gun, making it less desirable in this application.
For maximum lifespan, the devil is in the details. (Welinski abhors metal grommets, notorious points of chafe.) We recommend using a reputable local canvas maker that will measure your boat and help you fit the cover properly. All it takes is one fierce winter storm to shred a poorly fitted cover. Proper rope tension is critical.
If no local option exists, look for a company that has already fitted your model boat or has a template on file. Insist the company make adjustments for free within the first year. A high-quality cover should carry a four to five-year warranty for workmanship on top of the warranty for materials.
RELATED ARTICLES MORE FROM AUTHOR
On watch: this 60-year-old hinckley pilot 35 is also a working girl, 11 comments.
That’s really nice post. I appreciate your skills, Thanks for sharing.
It’s great that you talked about sailboat’s winter covers and which one adapts to your weather. My dad’s thinking about getting a boat. He’s always wanted one, but since we live in a place where the temperature during the winter goes crazy, he’s worried about how to keep it well covered. That’s why I think this article is going to help him be prepared for it. Thanks for the information on how for cold weather, it’s important to find a cover to stand up to the fierce wind and coldness.
The PO of my Bristol 35.5 purchased a frame and cover from Fairclough in CT in around 2000. I bought the boat in 2013, and by 2018 the cover needed to be replaced. I called Fairclough, they not only had the measurements, they still had the original purchase order! They quoted me around $1,600 for new canvas, since the frame is still fine.
Darrell, a very timely article with the link to the PS sailcover test of 2011 just as informative. I bought a two-piece canvas tarp from that “reputable local canvas maker” (he is) in 2007 that weathered 14 seasons with only minor rips and tears until this past winter when the aft piece tore laterally from side to side. I went cheap on the frames, making my own wooden supports, very amateurish but adequate. From what you say, I seem to have gotten a goodly number of seasons for the $1200 I paid back then. The tarp is currently in for repairs. Fingers crossed that it will cover my 27-ft, mast-up sloop for a few more years here under the heavy falls of snow off southern Georgian Bay.
My boat partner and I invested in a Fairclough custom cover (mast up) in 2008 for our 89’ Sabre 34 and although we’ve had several restitchings done through the years, I feel we made the right decision both economically and environmentally. Suggestions: Wrap foam pipe insulators around any and all possible chafing points using 3M Scotch #893 filament tape. Having a zippered door to use off season is a big plus as well as the vents for circulation.
Rarely seen now are waxed cotton canvas covers. I worked for decades at a yacht club in Toronto and there were some covers that were over 30 years old. They were heavy but ridiculously durable. The only thing that seemed to kill them was poor storage. If left lying on a cradle all summer they would rot but if stored dry indoors were fine.
We have a 2001 Catalina 42 which came with Top Flight cover. We replaced the cover with a new one from Top Flight, and had additions for storing with the mast up. We modified the rear to accommodate our new Tower in a Box, which required four new zippers and flaps to wrap around the tower. So 17 seasons from the first cover, and the new one going on three. Beats having to buy plastic shrink wrap every year, and filling up our waste dumps with all that plastic, and at less expense. And Top Flight is very responsive when you need parts (new conduit or brackets) or to modify the existing cover for new things.
Here on Lake Erie we reuse shrink wrap I get 8yrs of use out of it Mast down with framework on a 42′ sailboat with 13.5′ beam. Some of powerboats are on 17 years of the same wrap a little tape goes along way.
I built a cover for my 43′ sloop using different color scrap strips of Sunbrella fabric. At the boatyard they call it the Circus tent. After the first season the wear points were pretty worn (Sunbrella doesn’t have much abrasion resistance.) I made wear patches from an old cut up dingy and they have held without any obvious wear for the next 3 seasons.
Thanks for this great article. I wrestled with this decision after buying my first sailboat in the summer of 2020 and realizing that I had to make a decision as winter approached and some leaky deck problems caused me to want to dry the boat out. I decided I wanted a full cover that would transmit some light, and allow me to work underneath all winter. I chose a system from Kover Klamps. I have not seen them mentioned in your articles. It is based on metal electrical conduit (EMT) and connectors. All told, it cost about $1600 for the frame and a tarp to go over it with a zip door, tie downs, and spares. I expect to get two or three years out of the tarp, and decades from the metal frame. It took a good bit of time to build the first time, and is not easy to move. But it is nice to work under during the winter, and allowed me to replace my two fixed and four opening portlights last winter. This year I will probably repair a piece of broken deck under a stanchion, and re-bed all of the other stanchions. In all, it has allowed me to work in relative comfort. It costs less than shrinkwrap and has less plastic waste. It costs and weighs less than canvas, and allows solar heating and lighting. I worry that it causes a lot of wind resistance due to how high I made it. It is scary to work under when the wind exceeds 25 knots!
Polyethylene plastic, standard sized tarps purchased over the counter and now online have covered my sailboats 23 – 33 ft for the past 40 years. For Upper Peninsula of Michigan and significant snow and wind, relative success with several tarps lasting five years tied over mast down and/or DIY wood frames. I recently purchased two 20’x16′ about $60 each for 16 mil.
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Lazy Jack – stack pack sail covers
Click on the images in the gallery below for a step by step guide.
These names are some of the descriptions for a process of suspending sail covers.
I started making these Lazy Jack covers 20 years ago, as a progress/advance of the Lazy Jack rope system, designed to help flake a main sail as it is put away. The idea was to connect the rope to a sail cover to avoid having to remove the cover every time the boat was used. A few sailmakers and I had started making them by request; each one we made had small changes and became more functional as time went on. A sailmaker from Doyle Sails approached me one day and asked if he could copy some of my ideas, as he liked the way my covers worked. I agreed on the condition we swap ideas, as his shop was the only other manufacturer making improvements on each cover. We worked together for more than three years improving every one. As expected, others tried to copy our work with limited success.
Most of the original designs had removable front sections, which became annoying as many were blown, even lost, overboard. We then moved to either a front or side zip, and the excess fabric was tucked away on Velcro tabs inside the cover, as they are prepared for sailing.
We still make some this way. Most covers are tracked at the aft side of the mast. This makes them much more functional and user friendly, as there is only one zip to open. We even sometimes incorporate the zip slide into a continuous-loop pulley system. This way you can stand at the mast and open and close the bag. This is very handy when access to the aft of the boom is restricted by high Targas or are just too high to reach. We use Ronstan 19mm bearing pulleys for smoother deployment. There are different types; some can be screwed directly to the mast. The rope we use is a 6mm pre-stretch. At the bottom of the sail cover we run 12mm-1/2-inch PVC pipe between the two layers, through which the rope runs. This stops any friction on the continuous-loop system.
The covers we build are all Sunbrella acrylic canvas and are fully lined with mesh. This adds strength for the rope pull points. It stops abrasion from the corners of the sail when flaked and effectively stops the wearing to the Sunbrella and allows breathability. Breathability is very important to stop mold on the sail. As a further benefit, this adds a second layer where the batten is slid inside. The batten size we use is called Offshore 2 or 3, depending on how big the boat cover is. The No. 2 is 18mm by 8mm thick.
In addition, where the covers are mounted to the mast with track, sometimes we add a zip on one side to allow the owner access to the mast runners. The track mounting procedure is essential to add strength and stop corrosion between the track and the mast. We use 1mm VHB tape and Tef Gel on the screws to stop dissimilar metal corrosion between track and mast.
The covers are held to the boom with slugs. These are boom runners every 300mm, or 1 foot, apart. This adds a second tier of breathability and allows the release of water. Doing this also allows the reef points to sit where necessary without running them through the cover.
The main zip is a No. 15 Paskal zipper. Many of the original designs needed zip replacement regularly, mainly because of rough treatment. An upgrade was necessary for durability.
A zip on a sail cover is sitting flat, horizontal to the sun. Covering it is very important to eliminate UV degradation of the top zipper. Our solution is two-fold: First, the teeth are sewn inside each edge by 8mm (1/4 inch). Second, I make a molded acrylic cover flap, 60mm (2½ inches) wide. At the aft end, we add a 200mm zip extension. This is covered top and bottom to protect it from the elements. We do not use separating end zips on our sail covers. We use continuous zippers and again at the aft end. We use a canvas-to-canvas attachment version of the Stayput fastener. It is bolted right through the covering layers and next to the teeth on the zip. This stops the zipper from coming undone and acts as the stopper for the zip slide. PTFE lifetime thread is a must, and I have used it for 20 years on all my covers.
Early in my business I spent time analyzing failure points of covers. These are three-fold:
- Use lifetime PTFE thread.
- Where possible, fold edges and do not use binding.
- Properly cover all zips from UV.
In our local marinas, we have a very bad bird problem. Where most manufacturers carry the batten to the end of the cover, we stop them short of the end. We tailor the end of the cover down to a small opening. Doing this keeps the swallows and pigeons from nesting inside. In addition, we add extra eyelets in the gap between the track base and the start of the first slug, at the front of the boom. Lacing shock cord loosely between these eyelets stops bird access. If not used, birds usually find this access point quickly, which results in damage to cover and sail. We adapt the traditional look from a standard sail cover by placing a batten at the drop-off point. The drop-off point is the widest point of our sail covers. This method helps our sail covers shed rain. We believe most manufacturers create a water catcher by placing the batten too high.
I will be attending the 2017 MFA Conference in Jacksonville, and am always available if you have any questions. I am reachable on the Cover and Cushion Forum or by email. From time to time I will call to explain in detail.
David Elliott owns David’s Custom Trimmers in Brisbane, Australia.
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Our Original Boom-Tent Sailboat Winter Cover
As one of the premiere designers of the Boom Tent Sailboat Winter Cover we have spent a great deal of time upgrading and perfecting our present-day product. We protect your sailboat, its precious wood toe rail, and the Awlgrip / Painted Hull, or teak decks from the elements be it tropical UV damage to harsh snow & ice accumulation and wind. Protect your investment with a custom made winter cover.
About our Sailboat Winter Covers
In brief, Leon Canvas Inc is designed for mast-up winter storage. It can either cover your sailboat down from the boom to inside the toe rail OR over the toe rail by 6-8 inches. Based on your geographic location and how you winter your boat (in water or on land) we have the perfect solution for you.
We use nothing but the best and toughest materials. We use "Top Gun" fabric, a marine-grade polyester woven fabric with a rubberized finish. This fabric is entirely water resistant but our cover design is NOT air-tight so the shrink-wrap-moldy-swamp-effect come spring-time is not an issue.
For ease of installation, this cover comes in 3 sections. The forward section gets securely tied to the bow and terminates at the mast creating the perfect pitch for liquids to sheer right off. The "Mid-Section" has a mast collar not unlike a main sail cover. This middle section extends to and terminates somewhere mid-boom where the zippers align with your life line gates for easy access port and starboard. Additionally, in the third and aft section, we provide a stern access zipper from topping lift to transom for easy aft entry. Whether you just cover your boat to inside the toe rail or over, we have collared cutouts for all your boat's shrouds, and stays. Every cover is a custom-made cover and we will work with you to accommodate your boat's variances be it davits, radar poles or ladders etc.
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- Capri 14.2 by Catalina
Capri 14.2 by Catalina Sailboat Mooring Cover - Mast Up Flat Cover
- Reflective Tape (+$10.00)
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Product Description
The Capri 14.2 sailboat Mast Up Flat Cover will completely enclose your Capri 14.2 deck, protecting it from the elements.
Our Capri 14.2 cover fits snugly below the rub rail of the hull to seal out the elements. The cover installs securely with an elastic cord and tie down points are provided about every 3 feet around the cover. This cover is installed with the mast up and has four cutouts: one for the mast, two for the shrouds, and one for the forestay. The mast cutout has a tall collar with a tie closure. A heavy duty (large #10 black plastic YKK) zipper is used between the mast base cutout and the starboard shroud cutout for ease of use and durability. The zipper is also covered with a flap of fabric to increase UV resistance. The forestay and the shrouds have Velcro flap closures.
This sailboat cover is compatible with our Capri 14.2 Bottom Cover if you want to completely enclose your boat.
Features:
- Custom fitted for the Capri 14.2 by Catalina
- Reinforced at all major chafe points
- Made in the USA
You can add straps and/or reflective tape in the upgrade menu found above.
We offer this cover in three different fabric types, look over the fabrics in the drop down chart below. Click here to see the different types of covers that we build with photos and descriptions.
Additional Info:
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Beautifully done
The cover arrived in good order and fit precisely. Thank you for the good work. Joe on 13th May 2021
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Because we take the time to make sure you are getting what you want and need. Our knowledgeable designers are available by phone or email and can work with you to incorporate any special requests. Our products are warranted against defects due to workmanship or material flaws for 1 year. All our products are made in the USA, on the central coast of California.
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Sunfish® Sailboat Mooring Cover- Boat Mast Up Flat Top Cover + Rudder Cover
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Description
Current shipping time is about 3-4 weeks from order date. All of our covers are made to order by skilled artisans in the USA with quality fabric and thread - and are well worth the wait.
Sunfish® Sailboat Mooring Cover- Boat Mast Up Flat Top Cover + Rudder Cover is the best choice for covering your fully rigged Sunfish (rudder attached / mast up and the spars and sail down on deck). This cover fits snugly below the rub rail of the hull to seal out dirt, water, and debris. Our mast up cover can be used in the boatyard, or in the water / on a mooring. Not recommended for trailering.
Features:
- Elastic cord (in the hem of the cover) holds the cover in place
- Several sewn webbing loops tie down points for extra secure under hull tie down
- Cutout for the mast with tall tie-on collar
- Large #10 YKK zipper between the mast cutout and the starboard gunwale.
- Protective fabric flap over zipper to prevent UV damage and corrosion
- Built in "tail" with Velcro to completely cover your spars, and rudder
Additional Info :
- This sailboat cover is compatible with our Sunfish® hull cover if you want to completely enclose your boat.
- We offer this cover in three different fabric types, look over the fabrics in the drop down chart below.
- This cover will work best and allow for the main halyard to remain completely run through the masthead and deck leads if it is 29 feet long or longer. Shorter main halyards will work but you may need to partially unreeve them to make it all work fine. The SLO Sail and Canvas Sunfish Line kit will be nicely compatible with this cover.
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SUNFISH® SAILBOAT MOORING COVER- BOAT MAST UP FLAT TOP COVER
RS ZEST SAILBOAT MAST UP FLAT COVER - BOAT MOORING COVER w/Straps
SUNFISH SAILBOAT TOP COVER - BOAT DECK COVER
SUNFISH SAILBOAT BOTTOM COVER - BOAT HULL COVER
LASER SAILBOAT TOP COVER - DECK COVER
TOPPER SAILBOAT TOP COVER - DECK COVER
O'Pen Bic Sailboat Top Cover - Deck Cover
PRO-LASER SAILBOAT TOP COVER- DECK COVER
Lightweight Boat Trailer for 3 Laser or Sunfish sailboats
Sunfish Trailing Cover
I just got my cover yesterday here in Annapolis. The cover is awesome. Thanks so much. The brown color looks good too, better than I thought it would. I'll definitely recommend you to others when I can. Thanks, - GW, MD...... More Testimonials
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FREE SHIPPING*US Continental (min order $98) Sailboat Mast Canvas Bags and Covers
Mainsail covers. Do not confuse these built-to-order, top quality sail covers with the skimpy "fits all" sailcovers you see on store shelves or eBay. We guarantee fit! Our Sunbrella covers are made to fit YOUR main sail, mast and boom. They're reinforced at all cutouts to prevent chafe from your topping lift, or Dutchman and Lazy Jack flaking ...
Manufacturer of 200+ mooring and trailing one design sailboat covers as well as sail cover, rudder bag, tiller cover, and more.
Mainsail Covers. $249.00 up to 8 ft (244 cm) Add $27.50 per foot over 8 ft (244 cm) For a cover pre-patterned for you boat without measuring click here. We have patterns for almost every boat but recommend sending measurements for a custom fit and require measurement for boats larger than 26 feet. (When you check-out you will be asked to enter ...
3 Covers in 1. Full deck cover to use for both trailing and mooring. Lies flat over the deck for trailing and can be drawn up for the water run-off while mooring. Has 5/16' elastic shock cord in the hem to hold 6' under the rubrail, tie-down points, heavy duty nylon zipper, mast collar with drawcord closure, and flaps that snap around stays.
Our mast cover is reinforced in the wear areas, has velcro cinch straps, and red safety flag at one end. Price: $101.00. The Sailors Tailor, Inc. -- 470 Mast Cover, 470 Sailboat sailboat covers.
New Sunfish Mast Up Flat Top Cover, made in America by skilled artisans at SLO Sail and Canvas. Order online or call (805) 479-6122.
Our pre-patterned mainsail covers are designed for popular sailboats, which means no measuring for you! Each cover is designed specifically for your boat model. But instead of paying hundreds more for a custom cover you'll enjoy huge savings. The cover fastens around the mast with a heavy nylon zipper protected by a thick hook and loop flap.
Custom Mainsail Covers. Custom sail covers at off-the-shelf prices! Do not confuse this built-to-order, top quality sail cover with the skimpy "fits all" covers you see on store shelves. We guarantee a perfect fit! These Sunbrella covers are made to fit YOUR mainsail, mast, boom, and flaking system. Quality components, great design.
New Sunfish Mast Up Flat + Rudder Cover, made in America by skilled artisans at SLO Sail and Canvas. Order online or call (805) 479-6122.
Cover wraps snugly around the mast collar and headboard. Turn buckle fastners on the bottom of the cover adjusts for a clean fit. Built using Sunbrella/ Outdura woven acrylic fabric. Ordering Instructions. 1) Select Mainsail Cover Color Below. (Click to View Colors) 2) Enter boom length and boat model. (ex. Catalina 22 Standard Rig, Catalina 25 ...
The onset of winter in the northern hemisphere brings with it that age-old problem: How best to protect the boat from snow and ice? Already boats on Lake Superior are buttoned up, and sailors as far south as the Chesapeake have already settled in for winter. While many powerboats choose shrink-wrapping over a more permanent solution, sailboats-with their masts stepped or unstepped-are ...
A premium deck cover for Sunfish sailboats from Colie Sails. Made from Top Gun fabric, this top cover is designed with an opening on the deck so you can keep your mast up during storage. Available in SEAGULL GRAY with BLUE TRIM with free personalization...
In addition, where the covers are mounted to the mast with track, sometimes we add a zip on one side to allow the owner access to the mast runners. The track mounting procedure is essential to add strength and stop corrosion between the track and the mast.
About our Sailboat Winter Covers In brief, Leon Canvas Inc is designed for mast-up winter storage. It can either cover your sailboat down from the boom to inside the toe rail OR over the toe rail by 6-8 inches. Based on your geographic location and how you winter your boat (in water or on land) we have the perfect solution for you.
Shop Wholesale Marine's large selection of custom fit, laser performance Sailboat Covers today! Free shipping is available on all boat covers.
Manufacturer of Sailboat Covers and 250+ other One Design Boat Covers and Accessories since 1972.
The RS Zest sailboat mast up flat top cover will enclose your RS Zest deck, protecting the topsides from the elements. It fits snugly below the rub rail of the hull to seal out dirt and water. The cover installs securely with an elastic cord, webbing loop tie down points, and a buckled bow strap. The cover fully wraps under the transom (the ...
The Sailors Tailor manufactures over 250 classes of one design sailboat covers as well as sail cover, rudder bag, tiller cover, and more.
The Capri 14.2 sailboat Mast Up Flat Cover will completely enclose your Capri 14.2 deck, protecting it from the elements. Our Capri 14.2 cover fits snugly below the rub rail of the hull to seal out the elements. The cover installs securely with an elastic cord and tie down points are provided about every 3 feet around the cover.
Overview: Sunfish® Sailboat Mooring Cover- Boat Mast Up Flat Top Cover + Rudder Cover is the best choice for covering your fully rigged Sunfish (rudder attached / mast up and the spars and sail down on deck). This cover fits snugly below the rub rail of the hull to seal out dirt, water, and debris.
Custom Sailboat Winter Covers - North Shore Canvas, Inc. The "Nor'easter" winter cover. $500 discount oN PRE-SEASON ORDERS! The Nor'easter Winter Cover is a custom-fitted boom tent that was designed and developed to withstand the brutal winters of the northeast, Midwest, and beyond. Customer-installed on a Sabre 28.
Manufacturer of Sunfish Sailboat Covers and 250+ other One Design Boat Covers and Accessories since 1972.