Malaguti PHANTHOM F12R Sevice Manual

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Malaguti PHANTHOM F12R Sevice Manual

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Table of Contents

  • Dashboard 12 1 2 3
  • ACCESSES (after Removing the Front Handlebar Cover) 13 1 2 3
  • ACCESSES (after Removing the Shield) 16 1 2 3
  • Floorboards 17 1 2 3
  • Battery Seat Cover 17 1 2 3
  • ACCESSES (after Removing the Helmet Compartment) 21 1 2 3
  • ACCESSES (after Removing the Cover) 22 1 2 3
  • Rear Fairing 23 1 2 3
  • Description
  • Specifications
  • Identification Data: Frame N° / Engine N
  • Maintenance Table
  • Lubricant Table
  • Rear Mirrors
  • Fairing 12 1 2 3
  • Front Handlebar Cover 12 1 2 3
  • Dashboard Holder 12 1 2 3
  • Front Shield
  • Direction Indicators
  • Lower Side Panels
  • Fuse Description
  • Fuse Replacement
  • Seat Cover Storage Compartment 18 1 2 3
  • Accesses 19 1 2 3
  • Leg Shield 19 1 2 3
  • Seat Locking Device
  • Helmet Compartment 21 1 2 3
  • Fuel Level Probe Cover
  • Cover 22 1 2 3
  • Number Plate Holder 24 1 2 3
  • Central Tunnel
  • Gas Pedal Cable Splitter
  • Rear Mudguard
  • Front Mudguard
  • Handlebar Commands
  • Brake Pumps
  • Odometer Sensor
  • Front Wheel
  • Front Brake
  • Checking Lining Wear and Brake Disc
  • Replacing the Linings
  • Brake Caliper
  • Wheel Shaft
  • Oil Level Check
  • OIL REPLACEMENT (Wheel Shafts)
  • Rear Drum Brake
  • Brake Lever Adjustment
  • Exhaust System
  • AIR FILTER (Maintenance) (Removing)
  • Frame Dimension Check
  • Cable Positioning, "Pipe System" and
  • Location of Anchoring Straps


Quick Links

  • 1 Dashboard 12 1 2 3
  • 2 Specifications
  • 3 Maintenance Table
  • Download this manual

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Summary of Contents for Malaguti PHANTHOM F12R

  • Page 2 FOREWORD • The present manual specifically addresses to specialised technical personnel (MALAGUTI authorised service centres and single motor mechanics) and contains all the service interventions indicated by the Manufacturer until the publishing of this document. • Some basic technical information has been intentionally omitted as it is considered to be common knowledge.
  • Page 3 NOTES FOR EASY CONSULTATION ABBREVIATIONS TECHNICAL DICTIONARY Torque wrench setting = (DC) Direct current (battery supply) ~ (AC) Alternating current (flywheel supply) Right : Ampere Unit of measurement of the electrical current Picture : Watt Unit of measurement of the electrical power (product of Volts and Amperes; A x V = W) Ω...
  • Page 4 SYMBOL LIST CAUTION! IDLING ENGINE Recommendations and SAFETY GLOVES DISASSEMBLY Switch on the engine, at precautions regarding rider These operations require OPERATIONS idling speed, to perfom safety and motor vehicle the use of safety gloves these interventions. integrity. WARNING! Situations entailing the risk of personal ENGINE OFF IMPORTANT...

Page 5: Description

  • Page 6 • Before carrying out any operation, wait for all parts to cool down. • For operations requiring two mechanics, make sure that the various steps to be performed by each of them are clearly defined and co-ordinated beforehand. • Make sure that each component has been properly mounted before proceeding with assembling the next one. •...
  • Page 7 Before any servicing, make sure that the vehicle is perfectly stable. The front wheel should preferably be anchored to fixture (A), which is integral with the lift platform. F. 3 It is absolutely forbidden to walk on the lifting device. 07/07...

Page 8: Table Of Contents

Page 9: specifications, page 10: identification data: frame n° / engine n, page 11: maintenance table, page 12: lubricant table, page 13: rear mirrors, page 14: front shield.

  • Page 15 • Gently separate the shield and disconnect the connector (A). • V6 - 2 ± 10% F. 17 • Remove the shield, including the headlights and the direction indicators. F. 16 F. 18 07/07...

Page 16: Headlights

  • Page 17 ACCESSES (after removing the shield) NOTE - Cut the strap (A - F. 12) and remove the sheath (B) to access connectors (F.12/a). 1) Odometer transmission connector 2) Key switch connector 3) Connector for anti-theft device 4) Headlights connector 5) Fuse box connections 6) Steering wheel allowance regulation ring nut 7) Horn 8) Fork...

Page 18: Lower Side Panels

Page 19: fuse description, page 20: accesses 19 1 2 3, page 21: seat, page 22: helmet compartment 21 1 2 3, page 23: fuel level probe cover.

  • Page 24 REAR FAIRING • V2 - • V2 - • Rear light frame (A). 5 ± 20% NOTE - In these conditions, the lamp can be replaced. To replace the lamp of the indicators, loosen the screws (V). F. 46 F. 47 •...

Page 25: Number Plate Holder 24 1 2 3

Page 26: oil tank.

  • Page 27 NOTE - Should you need to replace the pipe (B) of the mixer oil, (pointed out in yellow) position and anchor it according to the illustrations below. If not properly fixed, the pipe may interfere with the exhaust gas pipe. F.

Page 28: Gas Pedal Cable Splitter

Page 29: rear mudguard, page 30: handlebar commands, page 31: key switch, page 32: front wheel, page 33: front brake, page 34: fork, page 35: oil replacement (wheel shafts), page 36: rear wheel, page 37: checking, page 38: exhaust system, page 39: air filter (maintenance) (removing), page 40: engine.

  • Page 41 • V - • Disconnect the first • V2 - accelerator cable, from the • Lateral air conveyor, paying carburetor. attention to the hook • Disconnect the second element positioned in the accelerator cable (A) from lower part of the conveyor the cam (B) which operates itself.

Page 42: Frame Dimension Check

Page 43: cable positioning, "pipe system" and.

  • Page 44 F. 109 07/07...
  • Page 45 F. 110 07/07...

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Original color was Grigio Scuro but it was repainted to TDF Blu Opaco. All exposed carbon in exterior was changed to blu matte carbon. Novitec exhaust. Novitec NF10 ZV Wheels. Painted Ferrari Scuderia shields. The owner is repainting again, now in Viola Hong Kong.

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